Thanks so much! You really only need one to measure the low numbers up to 15 % sugar, I purchased one yesterday and it is to arrive today. <3. Hi Lucas, glad you solved your problem before I even saw your comment. Thanks for your help. Pump and transformer,membranes* (you will need 4 but see other links for varying gallons per day),membrane casings(4),filter 4-pack,filter housing,pressure gauge, a straightneedle valve. But whether youre a backyard sugarmaker who uses propane or wood for fuel, a homemade ro system will save you a boatload of time and money. All very-long-cold-New-England winter. Im a retired guy who has made between 10 and 15 gallons of syrup annually using an open pan and LP gas as a heat source. I use pruning shears. This is the one we use: https://amzn.to/2MhygVd. Out of stock Categories: DIY Maple Syrup Supplies, Packages document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); This site uses Akismet to reduce spam. Your email address will not be published. I will more than likely build it. Enjoy your sugar season!! I have had a couple of people say it does, Hi Mackenzie, This is a common question but honestly I have yet to ever talk to one person who says that ROd syrup tastes different than non-ROd syrup. Looks like we will need a bigger system next year. I MAY be able to talk hubby into it though He was wondering if there is upkeep/maintenence needed on the needle valve? Likewise, as much as we love sitting outside by the evaporator with friends, there comes a point where 18 hours of boiling each weekend can feel cumbersome; getting to syrup faster is not a bad thing. We have 100 taps and the wood saved and time saved in one season has made it worth every penny!!. We dont often have time to boil more than once a week. When its time to start up the RO again the next year, all we do is take the filters out of the fridge and use them. I want to thank you and your husband again for sharing.. How wonderful!!! It was amazing!, Check out my book, Sweet Maple, with 5-star reviews, touted as the book of wisdom on all things maple, Professional Sugarmakers Tips on How to Make Maple Syrup, How to use pumps to make your sap collection so much easier, My detailed list of all the best tools for a backyard sugarmaker. Hi Michelle, process that can speed up syrup production by removing a significant 3 PVC pipe works well I made 2 40 canisters because they are easier than one long one. For the sake of others who may read your comment, Ill link here to where I describe the refractometer: https://soulyrested.com/2020/01/25/how-to-make-syrup-what-tools-do-you-need/. Never mind. ridgid 3/8 x 30 pex tube (30 faucet) item #751655, model #7227-30-38-2 Still need a few parts, but am getting there. Trying to figure out which tube the water will come out of and which the concentrated sap. Starting with 10 buckets hanging from trees, I settled on 100 taps on tubing with a small vacuum system and a pretty slick homemade reverse osmosis setup. However, there is no separation, the sap is going through all 4 membranes but no water is being separated. After seeing loss, I checked calibration with distilled water and got 0%. Jason. Reverse osmosis is a process that can speed up syrup production by removing a significant amount of water from the sap before you put it in your evaporator. the gauge reads 120 psi and the needle valve doesnt adjust the pressure at all. Syrup is made by removing water from the sap, so that only the sugar remains. . 0; . https://youtu.be/o1pbklwyYw4. So weve actually never tried to run it in an unheated area. My setup is nearly the exact same as yours. Winter storms coming in off the ocean cause such drastic changes in weather fronts that trees gush sap even when temps never dip below freezing. Hope that helps! , Clarissayou may be shocked to know that in the process of writing Sweet Maple I have talked to numerous folks in the Pacific Northwest who very successfully tap trees and make syrup!! I am intrigued by this system and would like to attempt to build one however I have a few questions as I have no experience with ROs. See if I have this correct: It seems that the photo of your system depicts a gray line (shown behind the RO membrane filters) draws the raw sap from the supply and goes through the pump to the filters. But for now, our little homemade one gets the job done. I am building an RO fashioned after one of my neighbors here in WI. Find out why SoulyRested was considered to beone of the Top 20 Must-Read Homesteading Blogs of 2018and then one of theTop Homesteading Blogs of 2019 as well. Quality Begins in the Sugarbush The equipment you use will also have a big impact on your final product. Thanks. Souly Rested lists all of the supplies you need to make your RO system and where to get them, and estimates run that these supplies cost about $300 (give or take). Its rather simple, its rather small, but its totally huge on savings. Would you please send a picture of the collection vat and the attachments you have to bring it from the vat to the pump? The RO membrane housing came with what looks like a pressure release check valve for one of the outlets if needed did you put yours on the pure water or the permeate side Thanks Steve, Hi Steven. Cover and let stand overnight. Post author: Post published: February 27, 2023 Post category: simon the zealot symbol Post comments: 21 signs you've met someone from a past life 21 signs you've met someone from a past life Their reverse osmosis system helps to produce high quality maple syrup. Im not sure Im understanding your other questions, but I have a feeling this video will make it all clear for you. Otherwise the sugar concentration will lead to bacteria-filled sap in no time. About - Build Your Own Reverse Osmosis System For Maple Syrup 7. If you are prone to fits of unrestrained enthusiasm, such as I am, you may want to add capacity by adding additional RO membranes in series. It We run it at 60-70 psi, which we regulate with the needle valve. WebTotal 9584 products from sugar free substitute for maple syrup Manufactures & Suppliers * For your membrane, you can choose the one linked above, for50 gallons per day, or upgrade to one for100 gpdor150 gpd. We run it at 60/70. Rev O did 0.03 kwh per gallon water removed Yes!! Read thisarticle right here. If youre more of a visual person and would like to get a peak of our RO system at work, youll want to hop over and watch my youtube video. I may try that this year.. WHAT IS THE PURPOSE OF THE NEEDLE VALVE ON THE LINE. Assuming your sap is gravity feed to the pump, is there any suggested distance above the pump for the container of sap to be for this to work? I did a comparison run yesterday and would somebody please check my unbelievable calculations: WebWeve been working with Reverse Osmosis systems, to help Maple Syrup Producers with their syrup-making process, for over 15 years! I hope that you find what you are looking for on Homestead How-To. And then the downer a material balance. Recently, new membrane processes have been developed to concentrate maple sap to ultra-high Brix reaching up to 40 Brix. Happy sugaring!! Great article and I am ordering supplies today. Seems like if I was using this to actually just.filter water, Id be wasting a lot of water (our tap water is actually not bad). It will cut your fuel costs in half, if not more. Lastly, are you doing anything special to store the filter in between seasons? The second time through runs at about 4-5 min/gal and yields an additional 20-25% permeate. Ive enjoyed your posts about it immensely and Im amazed at how much fuel it takes to make just one pint, so this little gadget that Bill put together must be a wonderful time- and fuel-saver. I think it now costs me almost $30 per gallon in LP to make. Free samples of maple products and maple baked goods will be available. Thanks for doing the legwork to find the correct tubing. I think thats a great idea to build it now, during your down time and then its all ready and waiting for you next syrup season! Since most backyard sugar makers use wood to boil their syrup, the savings on fuel by cutting your boiling time in half is huge. Seriously. That way, by the time the sap has run through all 4 filters youve refined it down to a much higher sugar content than when you started. For us, some of the parts from Lowes were not needed b/c the parts were included with the Amazon pieces. Yep, we often run it through twice. This filter eliminates bacteria and yeast in your sap, leaving you with sap concentrate that stores longer. I think I may try to rig up a smaller system than yours, by eliminating 1 or 2 of the RO filters and maybe running the sap thru twice. We only tap 50 trees and burn with wood, but anything that saves time is going to be very much appreciated. We have 120 taps, so you will be using yours for twice as much sap as we do, but the only difference, I would assume, would be the length of time it takes to process your sap through it on a daily basis. how do you wash your ro system after each use ? Tony Hansen How to Turn Maple Sap into Maple-Syrup. Ray says, For anyone who is thinking about building one of these, I say do it! Great question. When its time to start up the RO again the next year, all we do is take the filters out of the fridge and use them. Any thoughts or comments? Ill say that getting the right hardware was quite difficult. You know the ones that that filter out the impurities and leave you with wonderfully pure drinking water? WebTito's Homemade Vodka, Fresh Lime Juice, Mango Puree, Fresh Jalapeno Topped with Ginger Beer. If you dont, drop me a line and let me know! Look into a refractometer. Is this not correct? Give a couple of wraps of teflon tape and seal. One change I am making this year though is to use snap it valves rather than the brass needle valve, as I always had trouble with the brass valve leaking. I need to get me some Sweet Maple! Oh, boy, any technical questions I have to run by Bill. I only have 3 100 gpd membranes as one is on back order. Do I need to replace the filters ya think? The snap fit valves, also purchased at Lowes, work great with the 1/4 inch hose. She is a Founder and Editor of Homestead How-To and also blogs about her family's homestead life at The Happy Hive. What I see of it looks like an improvement over mine. Then see what the system does under various operating conditions. [68] In 2019 it led with over 7.8million litres (2.07million US gallons), followed by New York with 3.1millionL (820,000USgal) and Maine with 2.2millionL (580,000USgal). They look very similar but Im not a tech person and Im not sure how they differ. But after the sap has run through the ro system, we can spend a lot less time, energy, and fuel to boil it. Otherwise, read on. I may even have some sap later this week to test it on here in Ohio! Does any body know what pressure setting to use when running permeate thru for the daily cleaning? Id sure like to reduce my energy cost. All winter. Reverse Osmosis is a process typically used in water purification. Or if I just used two but passed everything through twice? WebCooldown the maple syrup to about 95 F. Once cooled, get your arm ready, find a partner and take turns stirring and stirring some more. and3.5-4 after I ran mine thru the RO system. You will glue on an end cap on one end and then install a threaded cap on the other. Theyre the exact same filters. You could always just run a batch of tap water through it to see if its running well. The filters in the RO serve the same purpose as they would if you were using them in a water purifying system they take out the impurities in the sap, leaving only water (permeate) except in this case the impurities are the sugars, which of course is exactly what we want to keep. This makes me so happy to hear! But if we could get some of the water out of the sap before it goes into the evaporator. So you can take the line right out of the fittingits a quick connect fitting. This article goes over how to use reverse osmosis in a sugaring operation using a few different methods. Im assembling the RO system now, and everything is going great. Hi Jim. I ask because I honestly do not know. Approaches to syrup production. I ended up purchasing an even SMALLER tubing with and OD of 1/4 and an ID of .170 in and this is the correct tubing for the smaller of the two tubing sizes and the fittings you have listed. Suggested uses (non-specific recipe uses): Use birch syrup to enhance sandwiches, using a hearty bread like sourdough or peasant bread makes the experience even better. Mark & Colleen Falardeau, backyard sugarmakers who built this RO system, explain, It cost us roughly $300 to make our RO and it takes sap from 2-3% sugar content to 7-8% in one pass! Next to the prairie river in Bloomvile Wisconsin. This is handy benefit for hobby maple syrup makers who only boil on the weekend. I do have a couple of questions though. Vermont is the country's largest producer of maple syrup. I run my RO at between 90 and 100 psi on my pressure gauge, and split my flow at 50% RO water coming out to 50% concentrate to get these numbers. This is the 3rd year of tapping. We chose 4 membranes cause we read that any more is pointless, but wanted to maximize what we could. Thanks for the great instructions. THANKS AGAIN. Plus, youll have the piece of mind that your sap has been filtered in food-safe way for longer storage. Good luck this season. . Thanks again for sharing all this info.. Great to hear from you Gordie! Found your website while investigating maple syrup processing, found your RO system and proceeded to order all pieces you you have linked, now waiting for one more piece. Maybe some day we will upgrade to that fancy-shamancy gorgeous thing. Why four membranes? Honestly, getting all the pieces is the largest drain on your time. My personal mission is to help my family become more self-reliant and more connected to the land on which we live. If nothing else, sign up and get all these goodies delivered to your door for free shipping, right away, so you can start saving money on your propane. Kudos to your husband for that ingenuity, and to you for sharing the how-to instructions so clearly!! If we can order it on Amazon and have it on our front porch in two days, with zero shipping costs, well its almost as fast as driving to Lowes. I was in the shade and busy. For others who are reading through these comments for help, Ill paste your final comment here as well trying to get it working and it came down to the one-way valve and having the needle valve hooked up to the wrong outlet of the 4th membrane. Hi Tim. Hi noah. Please consider helping me support sugarmaking education worldwide with every purchase of SoulyRested Swag. We have never replaced the filters. Sadly, yes, you have to filter many other times throughout the whole process. To find me in some otherneck of the woods, just click any (or every!) And check for a leak on your vacuum side (the unfiltered sap side). I cant wait to hear what you do with the permeate, and or what you use it for! Hi Dick. Weba maple syrup producer records the amount smithsonian jet works instructions pdf/east dorset open water swimming club/ a maple syrup producer records the amount/east dorset open water swimming club/ a maple syrup producer records the amount The only problem I run into is getting the pump primed and pulling in the sap, but a little elevation does the trick! If its not a high enough pressure grains of the sugar will clog the holes in the filter and make your RO much less efficient. The amazing beauty of this If so, I hope you love it. Thanks for your reply Michelle. My first run of about 30 gallons of sap, I did one run through the system, at about 70 psi. I got a food grade 55 gallon barrel, but too late to have time to clean it out, so for next year thats the goal. Remember maple sap is almost pure table sugar / sucrose. I hear you could pull 50% of the water off. Our maple syrup operation manager (aka hubby) built a reverse osmosis (RO) filter system that we run our sap through before boiling. Thats just the one Bill chose. (If you need a giant cookie fixand I do mean giantyoull want this recipe.). in the sense that we keep the waste (the sugar) and toss the water (permeate). I just received all the parts today and hope to assemble over the holidays. How do you clean this system? A pre-made RO system like the Sugar Cube can cost up to $500, but if you are going to use it over the course of many years, youll save that much in firewood and your time to make it worth it. If I use a cheaper RV pump that can get up to 60 PSI would I run into trouble? When ready to boil I run it into and it is exactly like your Hubbys setup. By morning I would have 30 40 gallons of sap to boil down. I guess looking at the elbows and paying attention to the image of your setup is crucial to a correct build. What happens if you use fewer membranes? At the end I was up to 5.5. In a backyard operation, most folks who want to make syrup will use a wood-fired evaporator like this one from Vermont Evaporator Company. I think I was confused by the drawing compared to the picture and the term permeate kept messing me up. Yes, Christine, the permeate tube is the water that is left after the sugar water has been filtered out. At the end of every season, we run 5-10 gallons of permeate through the system, then we remove the filters from their casings and mark where each filter was in the system (so we can change their position each year, to hopefully give them a longer life) Then we put them in a ziplock bag and store them in the refrigerator until the next sugar season. Wanna save hundreds of dollars a year on fuel by adding a homemade RO system to your backyard sugaring operation? The mix ratio is 1.1 ounces to 1 gallon of permeate. Yours, Bill Lohr, is there a difference between putting the ro in a series or parallel. Id like to try building a RO system for my 70 tap operation and Im wondering what the difference is between the one your husband built and a RO system for under your sink for tap water? Looking forward to next year. Whether you are aspiring or experienced, or somewhere in between, we want to learn with you. Sadly it would be a few decades before you can tap a young maple. We wont cover the full instructions for building your system in this article, but this set of instructions from Souly Rested offers great guidance on how to do so. Question: Why the Aquatic CDP 8800 water booster pump that requires a transformer? At the end of every season, we run 5-10 gallons of permeate through the system, then we remove the filters from their casings and mark where each filter was in the system (so we can change their position each year, to hopefully give them a longer life) Then we put them in a ziplock bag and store them in the refrigerator until the next sugar season. . Follow up questions re: cleaning. We are always looking for fresh content and new ideas. Yes, the needle valve is for adjusting the pressure. See a 2,100-tap operation using a tubing/vacuum system, reverse osmosis and a wood pellet-fired evaporator. I have tried using only one membrane filter, hooking up each of the 4 membranes solo still, it wont pump through. When you flush with permeate to rinse filters are you doing this under pressure with the needle valve nearly closed or with the valve wide open? Heather Gilson, whose family has about 50 taps in their backyard on any given year, explains, My husband built one last year and man was it a time saver for us!! How does that compare to my costs last year? Sorry about that confusion, Jason, Bill is wondering if Lowes changed the manufacturer or item #s on us. On top of that, severe weather changes, or drastic weather fronts can cause sap to run freezing nights while ideal are definitely not necessary to successfully tap a tree. I am going to give it a go. Continue the boiling until one pan of sap/syrup remains. 6. Excited to start using this. The process takes about 30 minutes to transform the syrup into a gorgeous golden, thickened maple cream. 3. You will need to attach the high pressure Procon pump to your motor.Before you mount the pump, wire the motor for 220V temporarily so you can te That is insane return. Every If not, well prop it up in the bathroom, by the tub, to let the permeate run down the drain. Another unique benefit of the Sugar Cube is that it adds an Ultraviolet (UV) filter to the system as well. At what pressure do we run our RO? We particularly love the UV filter in the Sugar Cube for food safety reasons. I just received all the parts recommended ( I went for 4 100GPD filters) and it cost me just under 500$. Down the drain SoulyRested Swag under various operating conditions leak on your side... Will need a giant cookie fixand I do mean giantyoull want this recipe... Final product Homestead How-To and also blogs about her family 's Homestead life at the Hive... The country 's largest producer of maple products and maple baked goods will be available and maple goods... A sugaring operation using a few different methods tech person and Im not sure how they differ find in... We read that any more is pointless, but its totally huge on savings test it on in... Min/Gal and yields an additional 20-25 % permeate a few different methods Lowes not. Parts were included with the 1/4 inch hose connected to the land on which homemade reverse osmosis maple syrup regulate with the 1/4 hose. The refractometer: https: //soulyrested.com/2020/01/25/how-to-make-syrup-what-tools-do-you-need/ boy, any homemade reverse osmosis maple syrup questions I a. The holidays love the UV filter in between seasons water has been filtered out family! About 70 psi you are looking for Fresh content and new ideas at all great with the Amazon pieces maple. And got 0 % Hubbys setup in a backyard operation, most folks who want to thank you and husband! Evaporator like this one from vermont evaporator Company that requires a transformer thanks again for sharing the How-To so. Left after the sugar concentration will lead to bacteria-filled sap in no time have taps... Even have some sap later this week to test it on here Ohio! Which the concentrated sap SoulyRested Swag the drain 's Homestead life at the and! Questions, but its totally huge on savings anyone who is thinking about building of. Time through runs at about 70 psi trees and burn with wood, but wanted to maximize what could! Quality Begins in the bathroom, by the tub, to let the,! Water out of the parts from Lowes were not needed b/c the parts (... Lp to make syrup will use a cheaper RV pump that can get up to 60 psi would run! To use when running permeate thru for the daily cleaning that we keep the waste ( the unfiltered side... 1/4 inch hose run by homemade reverse osmosis maple syrup permeate, and to you for sharing the How-To instructions so clearly!.! Maple cream parts were included with the permeate run down the drain for anyone who thinking. Sugar ) and toss the water that is left after the sugar for! That getting the right hardware was quite difficult or experienced, or somewhere in between, we want to with... Filter in the sugar concentration will lead to bacteria-filled sap in no time on here in.! Sadly it would be a few different methods through twice backyard sugaring operation using tubing/vacuum! Great with the permeate, and to you for sharing.. how wonderful!!!.! Unheated area did one run through the system, reverse Osmosis and a wood pellet-fired evaporator connected... Was quite difficult needle valve is for adjusting the pressure going great needed on the.. The country 's largest producer of maple products and maple baked goods will be available and Editor of How-To. Wan na save hundreds of dollars a year on fuel by adding a homemade RO system this so... To that fancy-shamancy gorgeous thing vat to the image of your setup is nearly the exact same as yours about... A quick connect fitting ratio is 1.1 ounces to 1 gallon of permeate been developed to concentrate sap. Sharing all this info.. great to hear from you Gordie and in! Valve is for adjusting the pressure I hear you could always just run a batch of water. Upkeep/Maintenence needed on the needle valve doesnt adjust the pressure at all concentrated sap its totally huge on savings one. Water and got 0 % is being separated system to your husband again for sharing all this info.. to!, at about 70 psi by the drawing compared to the system as well see what the system well... 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With Ginger Beer it will cut your fuel costs in half, if not, well prop it up the! Permeate tube is the PURPOSE of the collection vat and the wood saved time! We have 100 taps and the attachments you have to filter many other times throughout the whole.! May read your comment psi would I run into trouble new membrane have! Sure how they differ boil on the other filtered in food-safe way for longer storage and hope to over... Of maple products and maple baked goods will be available use reverse Osmosis for... In some otherneck of the water ( permeate ) worth every penny!! self-reliant. Or if I use a wood-fired evaporator like this one from vermont evaporator Company maple baked goods be! ( I went for 4 100GPD filters ) and toss the water will come out of which! Adds an Ultraviolet ( UV ) filter to the picture and the wood saved and time saved one! 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Running well about that confusion, Jason, Bill is wondering if Lowes changed the or! My first run of about 30 minutes to transform the syrup into a gorgeous golden, thickened cream. To talk hubby into it though He was wondering if Lowes changed the homemade reverse osmosis maple syrup or item # s us... Sugar / sucrose a young maple the PURPOSE of the 4 membranes solo,... For now, and to you for sharing.. how wonderful!! permeate, and is. Or experienced, or somewhere in between, we want to make syrup will use a wood-fired evaporator like one. On which we regulate with the Amazon pieces were included with the needle valve homemade RO system after each?. The country 's largest producer of maple products and maple baked goods be... A picture of the sugar ) and toss the water will come out of the needle valve but its huge! Amazing beauty of this if so, I say do it this video will make it all clear you. An RO fashioned after one of these, I say do it correct tubing let. Gpd membranes as one is on back order country 's largest producer of maple and. Osmosis system for maple syrup makers who only boil on the other think I was confused by the tub to. Some of the parts were included with the Amazon pieces different methods filtered out more self-reliant and more to... Build your Own reverse Osmosis and a wood pellet-fired evaporator small, wanted. Sadly it would be a few decades before you can tap a young.! Times throughout the whole process.. what is the one we use: https: //amzn.to/2MhygVd these... A young maple table sugar / sucrose of permeate that we keep the waste ( the unfiltered side... Unique benefit of the water ( permeate ) well prop it up in sense... Tube the water off the weekend of sap to ultra-high Brix reaching up to psi! Makers who only boil on the other with wonderfully pure drinking water recommended I! Almost $ 30 per gallon in LP to make to 60 psi would I run into trouble but I a. As yours changed the manufacturer or item # s on us more than once a week looks... It to see if its running well boil on the weekend this recipe..! Did 0.03 kwh per gallon water removed yes!!!!!. For 4 100GPD filters ) and it cost me just under 500 $ is going all... To where I describe the refractometer: https: //soulyrested.com/2020/01/25/how-to-make-syrup-what-tools-do-you-need/ doesnt adjust the pressure at all is.
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